Archive of IJHRB


Archive of IJHRB


Vol. - No. Vol.11 - No.2
Date Jun., 2022
Title Development of Automated Welding System for Construction:
Focused on Robotic Arm Operation for Varying Weave Patterns
Author Doyun Lee1, Guang-Yu Nie1, Aman Ahmed2 and Kevin Han1
Institutions 1Department of Civil, Construction, and Environmental Engineering, North Carolina State University, United States
2Department of Electrical and Computer Engineering, North Carolina State University, United States
Abstract Welding is a significant part of the construction industry. Since most high-
rise building construction structures rely on a robust metal frame welded together,
welding defect can damage welded structures and is critical to safety and quality.
Despite its importance and heavy usage in construction, the labor shortage of welders
has been a continuous challenge to the construction industry. To deal with the labor
shortage, the ultimate goal of this study is to design and develop an automated robotic
welding system composed of a welding machine, unmanned ground vehicle (UGV),
robotic arm, and visual sensors. This paper proposes and focuses on automated
weaving using the robotic arm. For automated welding operation, a microcontroller is
used to control the switch and is added to a welding torch by physically modifying the
hardware. Varying weave patterns are mathematically programmed. The automated
weaving is tested using a brush pen and a ballpoint pen to clearly see the patterns and
detect any changes in vertical forces by the arm during weaving. The results show that
the weave patterns have sufficiently high consistency and precision to be used in the
actual welding. Lastly, actual welding was performed, and the results are presented.
Keyword Automated Welding, Weave Pattern, Mobile Welding Robot, Building
Automation
PP. PP.115~124
Paper File Files(7295 kb) View

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